January 28, 2021
Guess who started the day with sanding? And who finished the day with sanding? This guy. But the sun visor blocks are installed and the flox/micro turned out well. From there it was on to the cowling which needed nutplates installed and since we were on nutplates, why not install them on the spinner bulkheads. I still have all the…
January 27, 2021
The ignition cables are now better organized with spacers between to ensure no cross firing. Got the screws installed in the tail fairing, which turned into more work than I expected. Well there were two nutplates involved… Before the window installed I needed to get the sunvisors mounted. With the doors on I could find the best location and then…
January 26, 2021
Whew, big day with lots of progress. Kicked it off with cutting holes for the defrost fans in the glaresheild. Friday is hopefully the day to install windows and it needed to be done before then. Then it was on to fabricating the door lock brackets. Not too difficult but one has an odd bend to match the door that…
January 24, 2021
The engine is a part of the project I underestimated. I had the engines on my Aztec overhauled so I thought I knew what I was getting into but damn there is a lot of work. Today was spent mostly fabricating and installing the ignition harness. Each cable had to be made from wire and terminals. Also I was able…
January 18, 2021
So I started the cabin top fairing this morning, which meant three hours of sanding. The raw fiberglass out of the Van’s mold is wavy and full of fabric patterns so it was go time. That was a fun morning. I got a layer of micro laid down on the flat top section and put a first coat to smooth…
June 3, 2018
We have tried our best to keep Tohatsu 9.8hp 4 stroke outboard running smoothly, when we would be gone more than a week or two we always flushed with fresh water and ran the gas out of the carburetor bowl. At the end of each season came an oil change. This gave us three years of trouble free operation but…