I customized my Condition Inspection checklist based on Walt’s (EXP Aircraft Services LLC) checklist. I also added some frequently needed documents/information to the end of my document. Here is a link to my checklist
As with building, there was a learning curve this year that added a good amount of extra time and effort. Next year I think the Condition Inspection portion will be around 25 hours.
| Condition Inspection Hours | Repair Item Hours | Upgrade Hours | ||
|---|---|---|---|---|
| 2/28/2022 | 0.6 | Compression test | ||
| 2/28/2022 | 0.15 | Tail fairing removal | ||
| 3/1/2022 | 2 | Remove wheel pants and interior | ||
| 3/1/2022 | 0.75 | Disassemble instrument panel | ||
| 3/2/2022 | 0.5 | Inspect engine | ||
| 3/2/2022 | 1.25 | Oil change | ||
| 3/2/2022 | 0.5 | Clean engine | ||
| 3/2/2022 | 0.25 | Remove Mags | ||
| 3/2/2022 | 0.25 | Remove bottom plugs | ||
| 3/2/2022 | 0.25 | Clean air filter | ||
| 3/2/2022 | 0.5 | Inspect propeller | ||
| 3/3/2022 | 0.7 | Clean and gap spark plugs | ||
| 3/3/2022 | 0.3 | Install bottom spark plugs | ||
| 3/4/2022 | 0.75 | Borescope cylinders | ||
| 3/4/2022 | 3.25 | Engine checklist, including SB SL-00003 | ||
| 3/5/2022 | 1 | Disassemble nose gear and install two spacers | ||
| 3/5/2022 | 0.5 | Remove nose wheel, clean, pack wheel bearings, reinstall | ||
| 3/5/2022 | 3 | Remove main gear wheels, clean, pack wheel bearings, inspect brake system reinstall | ||
| 3/6/2022 | 0.33 | Install Mags | ||
| 3/6/2022 | 0.5 | Inspect/lube wings, including SB SL-00003 | ||
| 3/6/2022 | 0.5 | Inspect/lube tail | ||
| 3/6/2022 | 1.5 | Reinstall wing and tail inspection panels | ||
| 3/6/2022 | 0.5 | Swap batteries | ||
| 3/6/2022 | 0.25 | Inspect/lube/clean rear fuselage | ||
| 3/6/2022 | 0.5 | Install rear seat panels | ||
| 3/7/2022 | 1.5 | Install panel | ||
| 3/7/2022 | 1.25 | Add GTR20 to ESS bus | ||
| 3/7/2022 | 1.25 | Rewire Nav/Strobe light connector | ||
| 3/8/2022 | 0.25 | Inspect/lube/clean controls in tunnel, including SB SL-00033-R1 | ||
| 3/8/2022 | 0.75 | Clean fuel filter | ||
| 3/8/2022 | 1.25 | Time Mags | ||
| 3/9/2022 | 0.5 | Time Mags * Somehow we inadvertently changed the DIR, which caused a lot of extra time to figure out | ||
| 3/9/2022 | 0.75 | Install interior | ||
| 3/9/2022 | 0.5 | Test tail light | ||
| 3/9/2022 | 0.5 | Fix tail light | ||
| 3/9/2022 | 0.5 | Wire Audio Panel to ESS bus | ||
| 3/9/2022 | 0.75 | Install interior | ||
| 3/9/2022 | 0.25 | Fix headphone jack | ||
| 3/10/2022 | 0.25 | Install interior | ||
| 3/10/2022 | 0.5 | Install wheel pants | ||
| 3/10/2022 | 0.4 | Install cowl | ||
| 3/10/2022 | 0.25 | Test run engine | ||
| 3/10/2022 | 0.25 | Install instruments | ||
| 3/10/2022 | 0.5 | Troublehshoot GTN650 | ||
| 3/10/2022 | 0.5 | Clean up hanger | ||
| 3/11/2022 | 0.5 | Fix GTN650 issue was panel restricting connector mating | ||
| 3/11/2022 | 0.5 | Install interior | ||
| 3/11/2022 | 0.25 | Test ELT | ||
| 3/11/2022 | 0.25 | Clean panel | ||
| TOTAL | 28.23 | 2.5 | 4 |
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